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Products - Plasticoil

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Inhouse Plastic Coil Manufacturing

Gateway Bookbinding Systems Ltd. has been manufacturing plastic spiral binding for over 35 years. Those years have yielded a tremendous amount of experience in the areas of plastic extrusion and the forming of coil. The popularity of plastic spiral binding - although enhanced by the wide range of available colors, and the numerous diameter/pitch configurations - presents a challenge to both the manufacturer and the bindery from an inventory perspective.

As the industry has changed, customers have now come to expect coil production ‘on demand’. At Gateway we continue to find solutions for the challenges facing the coil consumer. Understanding the process of plastic spiral manufacturing, our dedicated research and development team, incorporating several new innovations never before seen, are proud to present the Plastikoil® New Concept Former.

It’s a new concept in forming equipment design. It’s a new concept in manufacturing on demand. The Plastikoil® New Concept Former. Welcome to the Loop!

The Advantages of In-House Plastic Spiral Manufacturing

Produce exactly what you need — when you need it.

6 stocked filament profiles yield 24 different coil diameters — from 6 thru 50 mm.

Free up valuable floor space by eliminating formed coil inventory.

No product distortion during transit improves bindery productivity.

Save on freight — eliminate the need to air freight coil in.

Packaging savings — re-use cartons when consuming product in-house.

Increases your profit margin.

Empowers you to provide exceptional customer service
resulting in immeasurable customer satisfaction!

Features of the PLASTIKOIL® New Concept Former

Coil Diameter Capabilities – 6 mm thru 30 mm, with options up to 50mm

Multiple Pitch options – 4:1 / 6 mm / 0.2475" / 5:1 / 3:1/Custom pitches also available

Min / Max lengths – 6.5" to 43" (16-109 cm)

State of the Art PLC Control System

User Friendly Interface

Pre-programmed speed ratios optimized for each diameter / self adjusting

Electronic temperature control (insures precision and reliability)

Digital counter offers simultaneous box / total order requirements

Easy Mandrel changeover

Positive Hexagon Mandrel Drive

IMC (Interchangeable Mandrel Components)

Unique Spool Brake Design

Safety shields on the heater drum

Air cylinder coil eject

DC Variable speed motors

Automatic Oiling System

Small Footprint

Smooth, quiet, simple operation

Self reliant / Minimal operator supervision

Hot Start option — Stop/Start with zero waste

Optional packaging methods

Interline capabilities with the PBS 3000 QS Auto Inserter / Finishing System

 

 

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 Universal Graphic Trading (L.L.C): P.O. Box 117735, Dubai - United Arab Emirates

Phone : +971 4 2677 907, Fax : +971 4 2677 908, Email - xyzprint@eim.ae